Thermal, flow and structural simulation of heat exchangers for performance, tube vibration and life.
We provide crack analysis and simulation studies for heat exchangers. Thermal, flow, structural and flow-induced vibration studies may support design and troubleshooting, subject to the exchanger type, relevant tools and agreed scope.
Tube leaks, fouling, thermal fatigue and flow-induced vibration reduce efficiency and cause unplanned outages in process plants.
Thermal & flow — Model fluid flow and heat transfer to identify hot spots, dead zones and maldistribution.
Thermo-mechanical — Map temperatures onto structural models to evaluate thermal stresses in tubesheets, nozzles and shells.
Tube vibration — Assess flow-induced vibration risk and propose baffle or support changes.
Life assessment — Estimate fatigue life under start-up, shutdown and cyclic operation.